HYDAC蓄能器HYDAC(昆山)分公司
HYDAC蓄能器在使用過程中防泄漏,要定期對氣囊進(jìn)行氣密性檢查及其他方面的檢查。因此,日常檢查與維護(hù)保養(yǎng)不可少。日常檢查即用目視、聽覺和手摸及儀表等簡單的方法進(jìn)行外觀及狀態(tài)的檢查,檢查時(shí)既要檢查局部也要注意設(shè)備整體。在檢查中發(fā)現(xiàn)的異常情況,對妨礙蓄能器繼續(xù)工作的應(yīng)作應(yīng)急處理;對其他的則應(yīng)仔細(xì)雨觀察并記錄,到定期維護(hù)時(shí)予以解決。一些損壞的零部件也需要及時(shí)更換。主動(dòng)維護(hù)是繼故障維修、預(yù)防維修、狀態(tài)維修后,上近幾年來提出的一種新的設(shè)備管理理論。
HYDAC蓄能器一直是上海威斯特?zé)徜N產(chǎn)品,*低,質(zhì)量保證。
HYDAC蓄能器使用維修說明:
HYDAC蓄能器的使用維修主要包括蓄能器的安裝維護(hù)、故障診斷與排除及修理等。
HYDAC蓄能器的安裝包括安裝前的檢查、安裝、充氮等。正確的安裝固定與充氣,是HYDAC蓄能器正常運(yùn)行、發(fā)揮應(yīng)有作用的重要條件。參數(shù)的測量與各類工具儀表的正確使用不可忽略。
它的定義是:對導(dǎo)致設(shè)備損壞的根源性參數(shù)進(jìn)行修復(fù),從而有效地防止失效的發(fā)生,延長設(shè)備的使用壽命。主動(dòng)維護(hù)是在設(shè)備磨損之前針對其根源問題采取的措施,有效地控制磨損及失效的發(fā)生,從而大幅度地延長修理周期。主動(dòng)維護(hù)不但為液壓設(shè)備與元件可造運(yùn)行提供保障,同時(shí)可大幅度降低維修成本
德國HYDAC公司主要生產(chǎn)各種液壓附件、系統(tǒng)等產(chǎn)品,廣泛應(yīng)用于冶金、造船、航空、造紙、電力、化工、機(jī)床及工程機(jī)械、建筑機(jī)械等領(lǐng)域。需求量逐年遞增,市場不斷擴(kuò)大,已成為國內(nèi)外的液壓附件及各種液壓裝置的外資生產(chǎn)企業(yè),贏得廣大用戶的信任和支持,已在北京、鞍山、武漢等地設(shè)立辦事處.
HYDAC蓄能器是液壓氣動(dòng)系統(tǒng)中的一種能量儲(chǔ)蓄裝置。它在適當(dāng)?shù)臅r(shí)機(jī)將系統(tǒng)中的能量轉(zhuǎn)變?yōu)閴嚎s能或位能儲(chǔ)存起來,當(dāng)系統(tǒng)需要時(shí),又將壓縮能或位能轉(zhuǎn)變?yōu)橐簤夯驓鈮旱饶芏尫懦鰜恚匦卵a(bǔ)供給系統(tǒng)。當(dāng)系統(tǒng)瞬間壓力增大時(shí),它可以吸收這部分的能量,以保證整個(gè)系統(tǒng)壓力正常。
液壓油是不可壓縮液體,因此利用液壓油是無法蓄積壓力能的,必須依靠其他介質(zhì)來轉(zhuǎn)換、蓄積壓力能。例如,利用氣體(氮?dú)猓┑目蓧嚎s性質(zhì)研制的皮囊式充氣HYDAC蓄能器就是一種蓄積液壓油的裝置。皮囊式蓄能器由油液部分和帶有氣密封件的氣體部分組成,位于皮囊周圍的油液與油液回路接通。當(dāng)壓力升高時(shí)油液進(jìn)入蓄能器,氣體被壓縮,直到系統(tǒng)管路壓力不再上升;當(dāng)管路壓力下降時(shí)壓縮空氣膨脹,將油液壓入回路,從而減緩管路壓力的下降。
HYDAC蓄能器HYDAC(昆山)分公司
HYDAC蓄能器有兩種用途。①當(dāng)?shù)退龠\(yùn)動(dòng)時(shí)載荷需要的流量小于液壓泵流量,液壓泵多余的流量儲(chǔ)入蓄能器,當(dāng)載荷要求流量大于液壓泵流量時(shí),液體從蓄能器放出來,以補(bǔ)液壓泵流量之不足。②當(dāng)停機(jī)但仍需維持一定壓力時(shí),可以停止液壓泵而由蓄能器補(bǔ)償系統(tǒng)的泄漏,以保持系統(tǒng)的壓力。
蓄能器也可用來吸收液壓泵的壓力脈動(dòng)或吸收系統(tǒng)中產(chǎn)生的液壓沖擊壓力。HYDAC蓄能器中的壓力可以用壓縮氣體、重錘或彈簧來產(chǎn)生,相應(yīng)地蓄能器分為氣體式、重錘式和彈簧式。氣體式蓄能器中的氣體與液體直接接觸者,稱為接觸式,其結(jié)構(gòu)簡單,容量大,但液體中容易混入氣體,常用于水壓機(jī)上。氣體與液體不接觸的稱為隔離式,常用皮囊和隔膜來隔離,皮囊體積變化量大,隔膜體積變化量小,常用于吸收壓力脈動(dòng)。重錘式容量較大,常用于軋機(jī)等系統(tǒng)中,供蓄能用。
HYDAC蓄能器在液壓系統(tǒng)中屬于危險(xiǎn)部件,所以在操作過程中要特別注意安全。
HYDAC蓄能器故障診斷與排除,既包括蓄能器本身故障的診斷與排除,又涉及HYDAC蓄能器所在液壓系統(tǒng)的故障診斷與排除,兩者之間相互交織。故障診斷的主要工作內(nèi)容有:①判定故障的性質(zhì)與嚴(yán)重程度。根據(jù)現(xiàn)場狀況,判斷是否存在故障,是什么性質(zhì)的問題(壓力、速度、動(dòng)作還是其他),問題的嚴(yán)重程度(正常、輕微故障、一般故障、還是嚴(yán)重故障)。②查找失效元件及失效位置。根據(jù)癥狀及相關(guān)信息,找出故障點(diǎn),以便進(jìn)一步排除故障,這里主要弄清“問題出在何處”。③進(jìn)一步查找引起故障的初始原因。如液壓油污染,元件可靠性低,環(huán)境因素不合要求等。這里主要弄清故障的外部原因。④機(jī)理分析。對故障的因果關(guān)系鏈進(jìn)行深入地分析與探討,弄清問題產(chǎn)生的來龍去脈。⑤預(yù)測故障發(fā)展趨向。根據(jù)系統(tǒng)磨損劣化的現(xiàn)狀及速度、HYDAC蓄能器元件使用壽命的理論與經(jīng)驗(yàn)數(shù)據(jù),預(yù)測HYDAC蓄能器或液壓系統(tǒng)將來的狀況。分析、對比、統(tǒng)計(jì)、歸納與綜合,找出規(guī)律。
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